From the wall to the pillar and back

Building design

Photo: Moritz Bernoully.

Benjamín Romano’s Torre Reforma is the most visible sign of the construction boom in Mexico City. An unconventional building that relies on load-bearing walls – and in this way adds a new facet to the face of the megacity.

It can easily be said that since Le Corbusier developed the “Maison Dom-ino” construction system in 1914, no other construction concept has had a comparable influence on our spatial-architectural thinking. With the implementation of this new construction system, Le Corbusier not only put an end to the wall as a traditional supporting element, but also freed architecture from a tight corset. In this way, the architectural space and the façade freed themselves from their almost symbiotic relationship with the supporting structure. The first concept of free floor plan design in modernism was born.

Even a century later, this system, based on pillars or pilotis and foundation slabs, has not lost its validity. If you take a look at the buildings on the outskirts of Mexico City and other metropolitan areas in Latin America, the influence of this construction method on the understanding of architecture becomes evident. However, despite the popularity of pillars and concrete slabs, another principle has been making a remarkable comeback in recent years – the load-bearing wall. In contemporary Mexico, the load-bearing wall can be found in various projects, such as those by Mauricio Rocha and Gabriela Carrillo, but also by Alberto Kalach. However, none of these architects apply it with the consistency that Benjamín Romano does with his office “LBR & A”.

Romano has dedicated a large part of his work to the study and realization of load-bearing structures in which the wall, rather than the pillar, plays the central role. The most recent and most important result of this work is the “Torre Reforma” in the center of Mexico City. It bears the name of the avenue on which it stands, the “Paseo de la Reforma”, which is probably the city’s most important axis for geographical and historical reasons.

Both from the outside and the inside, the Torre Reforma is one of the more unconventional high-rise towers of our time, and not just in Mexico City. Its uniqueness lies in the element that both characterizes its appearance and significantly supports the building: the two load-bearing concrete walls, each 246 meters high. The two walls, which form two of the three sides of the building, meet at the rear corner of the site, creating a supporting structure that faces the Paseo de la Reforma like an open book. The two monumental, 57-storey-high surfaces therefore not only form the façade of the building, but also support it. They also extend far beyond the nine basement storeys into the depths as foundations. This makes the building one of the rare projects in which the shell, supporting structure and foundations are made from one and the same element.

Designing with Tetris

The scale of the concrete walls and therefore the entire building is difficult to grasp with the naked eye. But you are still impressed. The sheer dimensions of the walls create an almost disconcerting monumentality, an effect that is further enhanced by the many openings in the surface. This perforation is aesthetically reminiscent of the legendary 1980s computer game “Tetris”. It was created using parametric design software, which allowed aspects such as earthquake coefficient and material resistance to be taken into account.

The perforation of windows not only marks the individual storeys, but also bundles units of four storeys each, which are organized like 14 individual small buildings within the tower. These windows also prevent the building from turning and collapsing in the event of earthquakes, storms or other forces of nature. The striking horizontal lines on the concrete façade are also striking. Their composition aims to create a uniform image of the concrete. The lines result from the almost ritualized process of daily monolithic concrete casting, each 70 centimetres high. This regularity enables the construction of a complete floor within a week – and resulted in the completion of the entire height of the tower within 57 weeks. In addition to speed and efficiency, this casting process reproduces changing material colors in the concrete and creates a striking surface.

Aesthetics of the zipper

The third façade side of the building faces the “Bosque de Chapultepec”, the largest city park in the western hemisphere. The façade design is based on a simple static function: the tension cables literally “stitch” the two load-bearing walls together and support the individual storeys, which are suspended from the two load-bearing walls. This aesthetic is reminiscent of a zipper.

The exterior surfaces of the Torre Reforma have an enormous appeal with their solid concrete walls, the dual function of the façade perforations, the construction principle of the load-bearing walls and the metallic structure of the tension cables. Its impact on the cityscape and the skyline of Mexico City is considerable, especially due to the central location of the tower and its interaction with its unequal high-rise neighbor, the “Torre Mayor”. Nevertheless, it is probably the interior of the building that exerts the greatest fascination.

Free interior design

The lack of a load-bearing system of pillars and slabs creates floors that can be designed completely freely. This is not atypical of Romano’s practice. If there is one thing that characterizes him, it is his preoccupation with flexibility and the maximum utilization of interior spaces. For the Torre Reforma, which mainly houses offices, this approach is fundamental, as it allows maximum economic use of the available space. To understand Romano’s architectural thinking, it helps to take a look at the key stages of his career. Little of his classical architectural studies in Mexico City can be seen in his buildings. His studies of prefabrication in construction in Israel and his 24-year collaboration with the engineer Heberto Castillo – an iconic figure both in building design and in national politics – are decisive for his work. It is above all Castillo’s spatial conception and his supporting structures that have a considerable influence on Romano’s architectural language. Castillo had set himself the task of freeing his projects from anything that added unnecessary weight or had little structural relevance.

This principle is applied in Romano’s spatial concepts and supporting structures – by making the wall the central element. In Romano’s practice, the wall is the only load-bearing element; it is both the dividing and the wrapping element. And it allows absolute freedom of interior space. In conclusion, one could even say that Romano, with clear reference to Castillo’s ideals, takes Le Corbusier’s free floor plan design to new dimensions with the Torre Reforma.

Within a hundred years, the role of the architectural element of the wall has changed from “obstructive” to “desirable”.

This text is taken from our special issue “Mexico – Between new bloom and new walls”.

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Building design

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On October 2, Burkhardt-Löffler held its first joint in-house exhibition with Weha. According to Weha Managing Director Stefan Deschler, 85 participants had registered for the event. At the in-house exhibition, which was scheduled at short notice, they were able to see new machine developments in the flesh – as well as other innovations. With large machines from Burkhardt-Löffler from all application segments of stone processing […]

On October 2, Burkhardt-Löffler held its first joint in-house exhibition with Weha. According to Weha Managing Director Stefan Deschler, 85 participants had registered for the event. At the in-house exhibition, which was scheduled at short notice, they were able to see new machine developments in the flesh – as well as other innovations.

With large machines from Burkhardt-Löffler from all application segments of stone processing – all equipped with Weha tools – the open day perfectly demonstrated the synergies of the new partnership. In addition, Weha presented several small machines and transport equipment as well as transport vehicles from its product range. And finally, Akemi was the third partner to contribute to the success of the event with a demonstration of its product range.

In the October issue of STEIN 10/20, we reported that Burkhardt-Löffler had already explicitly invited smaller groups to machine demonstrations and factory tours at the company’s sites in Bayreuth and Langenaltheim. With the major event at the beginning of October, the machine manufacturer, together with its new partner Weha, has now provided an important additional impetus for boosting the capital goods business.

The Powerjet 3D waterjet system with the new head developed in-house was of particular interest – mainly because the machine could be experienced in action throughout the day. Software developer Benedikt Maiser also presented the company’s own calibration unit, which can be used to determine the perfect tool center point (TCP). The measuring device compensates for the wobble error of the C-axis and determines the exact distance to the focusing tube.

“We then know exactly how many millimetres we need to compensate in each direction – i.e. for the X, Y and Z axes,” explains Maiser. He uses this to set up the Powerjet 3D in the factory before delivery; the calibration unit is only needed again later if the machine is moved or the customer has had a crash.

In any case, customers appreciate the fact that they can come by with their materials before buying a machine and be shown exactly how to cut them. Maiser and his colleagues can then use the customer information and the material to make recommendations regarding the various machine parameters: from focusing tube and nozzle size and type to sand quantity and type to pump pressure.

Purchasing Manager Michael Hannweber adds with regard to the waterjet machine that the cutting head development is particularly impressive due to the hollow shaft gearbox. This means that the electrical system and high pressure can be fed directly into the 3D head, and there is no longer any need for a pipe spiral or slip ring rotary feed for the electrical signals.

Other visitor magnets were the BAZ 2000 machining center, which, according to Burkhardt-Löffler, has revolutionized the concept of the machining center with automatic suction cup positioning and loading, and the KSL 80 automatic table edging machine, where Weha presented its magnet mounting system, which has been tried and tested for more than 30 years and now has three magnets and is distinguished from competitor products by the fact that the VA buttons of the very quick-clicking triple lock are attached to the base plate instead of the tool.

Burkhardt-Löffler also exhibited the LDZ 2000 K, the compact rotary head saw in monoblock design developed jointly with partner Weha, which we had already presented in STEIN 10/2020. This compact machine can also be set up in companies with limited space. At the in-house exhibition, the machine was shown with the 400/60 UNIV-2 natural stone diamond cutting blade.

Weha also recommended its two new 400 mm Pro-Q and Weramic-yellow blades, which are especially suitable for quartzite and all types of ceramic. Visitors were not yet able to see the planned new KDL-B automatic band edger in action, but according to Stefan Deschler, there have already been many inquiries for it. Thanks to its many years of representing Comandulli machines, Weha has good contacts in the industry, especially with stone processors interested in a belt-driven edging machine.

Many visitors were also interested in the Pantograph 1215 engraving machine presented by GTech company owner Boris Malacko, and the Fuso Canter equipped with a Ferrari loader crane and the compact Roboman Junior crawler vehicle – also with a Ferrari crane – in the outdoor area were surrounded by interested parties throughout the day.

Exhibitor Akemi provided the icing on the cake of an exciting event. Application engineer Otello Piroddi and his colleagues showed, among other things, the new Akepur 250 High Tack for the safe and temperature-resistant bonding of a variety of substructure materials under ceramic, natural and artificial stone.

Another highlight from the construction chemicals manufacturer: the new color paste system, which is particularly suitable for smaller companies and very complex finishing work and, together with the Platinum adhesive, enables an almost inexhaustible variety of colors. The Spectrum Pastes case for up to 60 coloring pastes in 45 gram tubes can be purchased empty and loaded individually. Dry dedusting systems from Weha as well as the BSS 600 wire saw and the CSA 598 industrial band saw system from Burkhardt-Löffler rounded off the extensive in-house exhibition presentation.

Visualization of the Rhine-Ruhr Olympic Stadium: A sustainable athletics stadium as a central component of future-oriented urban development in North Rhine-Westphalia. © planquadrat Elfers Geskes Krämer GmbH

Visualization of the Rhine-Ruhr Olympic Stadium: A sustainable athletics stadium as a central component of future-oriented urban development in North Rhine-Westphalia. © planquadrat Elfers Geskes Krämer GmbH

The Rhine-Ruhr region is facing an exciting new challenge: the vision for an “Olympic Stadium Rhine-Ruhr” could become the starting point for a forward-looking urban quarter.

Planned as a temporary sports venue for the 2040 Olympic and Paralympic Games, the stadium will not only serve as an arena for global sporting events, but also as a basis for the creation of sustainable and resource-conserving urban development. With a clear focus on the circular economy, modular construction and climate-friendly design, this project is setting new standards for the urban planning and architecture of the future.

The “Rhine-Ruhr Olympic Stadium” will not just be a sports facility in the conventional sense. Rather, it will serve as a central building block for the development of a new, liveable urban quarter. The vision is based on the concept of using the stadium as a temporary facility during the Olympic Games and then converting it into a modular, sustainable structure that can continue to be used after the Games. This modular approach allows the stadium to be easily repurposed for later use as housing, office space, sports facilities and kindergartens.

The stadium is at the center of a new quarter that is being built on a former industrial wasteland in the Rhine-Ruhr region. Due to its central location and excellent connections, this brownfield site offers the ideal conditions for the development of a district that will not only offer modern architecture, but also a high degree of sustainability in its structure and use.

The “Rhine-Ruhr Olympic Stadium” has been geared towards sustainability from the outset. It is not only about the environmentally friendly design of the stadium itself, but also about the long-term use and conversion of the entire infrastructure. The concept is based on a modular construction method in which materials and resources are used as efficiently as possible in order to minimize the project’s ecological footprint.

The planned use of the former industrial site is a prime example of sustainable urban development. By consistently applying the principles of the circular economy, the area will be designed as a resource-conserving and climate-friendly living space for the future. After the Olympic Games, the stadium will become a symbol of progressive urban planning that meets the requirements of climate protection and resource conservation.

In addition, the entire district is being planned as a “city of short distances”. This means that living, working and living spaces are connected in such a way that residents have to travel as few distances as possible by car. This encourages the use of public transport and cycle paths, thus helping to reduce CO2 emissions.

A key component of the project is the close collaboration between architecture, urban planning and landscape architecture. The renowned landscape architecture firm geskes.hack from Berlin, together with the architecture and urban planning firm planquadrat Elfers Geskes Krämer GmbH, has developed a concept that sees the “Rhine-Ruhr Olympic Stadium” not only as a sports venue, but also as the center of a green, open space.

A large park is to be created in the center of the new urban quarter, which will serve as a meeting place for residents and visitors. The park will not only be a place for recreation, but also an important part of the district’s environmentally friendly infrastructure. Green spaces, water features and sustainable horticultural concepts will be combined here to improve the microclimate while creating a place for social interaction and the common good.

The use of rainwater management systems and the promotion of biodiversity are also taken into account. The park will thus not only contribute to recreation, but also to the ecological stabilization of the urban space and sustainably increase the quality of life of the residents.

The “Rhine-Ruhr Olympic Stadium” project represents a significant step in the development of sustainable cities. It combines innovative concepts of urban planning and architecture with a sustainable approach that meets the challenges of climate change. The modular construction of the stadium and the integration of the circular economy into the overall development of the district will create a model that shows how sports infrastructure can be designed in a sustainable and resource-saving way.

The new quarter will not only be a modern living space for the population, but also an example of future urban development. It will meet the demand for housing, workplaces and open spaces and at the same time play a pioneering role in terms of sustainability and resource conservation.

The “Rhine-Ruhr Olympic Stadium” is more than just a sports facility. It is the centerpiece of an innovative and sustainable urban project that not only meets the requirements of modern urban development, but also makes an important contribution to climate protection and resource conservation. With a clear focus on sustainability, modularity and the circular economy, this urban quarter will be a model for the cities of the future and create a lasting legacy for generations to come.

Find out more about the 2024 Summer Olympics in Paris and its impact on urban planning and architecture here.