ICON, a design and 3D printing company, has – together with BIG – been awarded a contract by NASA to develop space-based design systems. This will support the planned exploration of the moon and beyond. Read all about this futuristic project here.
ICON, a design and 3D printing company, has – together with BIG – been awarded a contract by NASA to develop space-based design systems. This will support the planned exploration of the moon and beyond. Read all about this futuristic project here.
ICON is a company that specializes in advanced construction technologies and large-scale 3D printing. In November 2022, it was awarded a USD 57.2 million contract as part of NASA’s Small Business Innovation Research program. This will enable the company to further develop its space-based construction technology and also aim for the first construction on another planet. The idea is to research and develop space-based construction systems to support the planned exploration of the moon.
ICON’s Olympus system is a multipurpose construction system for lunar and Martian resources that can be used as building materials. This system will help support the efforts of NASA and other organizations to establish a presence on the moon.
Jason Ballard, the co-founder and CEO of ICON, says: “To change the paradigm of space exploration from ‘get there and back’ to ‘stay there’, we need robust, resilient and widely deployable systems that can utilize the local resources of the Moon and other planetary bodies. We are pleased that our research and development work to date has shown that such systems are indeed possible, and we look forward to making this possibility a reality. The end result of this contract will be humanity’s first structure on another world, and that will be a very special achievement.”
According to ICON, advanced construction on earth and in space have a lot in common. The company is a pioneer in the development of methods and technologies to solve construction challenges. These range from affordable housing to life on other planets. As a young and growing company, ICON aims to revolutionize the construction industry both on Earth and in space.
Together with NASA’s Artemis program, ICON plans to take its hardware and software into space with a lunar gravity simulation flight. By working with lunar regolith samples from Apollo missions and regolith simulants, the company hopes to determine the best mechanical behavior for lunar gravity. These findings will help identify future design approaches for the moon for “the broader space community”. This could include critical infrastructure such as landing pads, blast shields as well as roads. In the longer term, critical infrastructure will help build a sustainable economy on the Moon, which could eventually lead to lunar colonization.
Additive manufacturing will be key to 3D construction in space. In this form of 3D printing, software controls the printer. The printer, in turn, applies the material in precise layers to build something. The contract with ICON builds on the funding ICON and architecture firm BIG received in 2020 to develop a way to create 3D printed buildings for life on the moon.
With the NASA funding, ICON will focus on its Olympus system, the first multipurpose lunar construction system. NASA has stated its intention to make the Moon the first near-Earth site for sustained surface exploration. Therefore, a sustainable presence on the moon requires more than just rockets. A robust infrastructure is necessary to ensure better protection from heat, radiation and micrometeorites.
In addition, ICON plans for the program take a “living off the land” approach, i.e., using materials found on the Moon. These efforts are based on the idea of making humanity a spacefaring civilization. To this end, ICON has already developed the world’s first 3D-printed habitat that simulates the surface of Mars. Funded by Jacobs, supported by NASA’s Space Technology Mission Directorate and designed by architecture firm BIG-Bjarke Ingels Group, “Mars Dune Alpha” is located at NASA’s Johnson Space Center. It will help with long-term scientific missions.
However, ICON also works on the ground. The company is known for its advanced 3D printing technology for house construction. It delivered the first 3D-printed homes in the US in 2018, followed by residential projects in Mexico and barracks for the US Army and Air Force. This 3D printing is based on the company’s proprietary Vulcan technology, which is used to produce resilient and energy-efficient homes. As the houses are printed rather than built, they can be constructed more quickly. They also produce less waste and offer more design freedom.
The new, large 3D printer, which was developed together with NASA, would be transported to the moon. There it could use lunar materials to build the moon base. This would eliminate the need to transport building materials to the moon. The aim of ICON is to create a robust, resilient and widely deployable system for construction on other planets and moons.
In addition to ICON and BIG, other architectural firms are also working on building on the moon. For example, SOM and the European Space Agency have designed a settlement for life on the moon that consists of inflatable modules. In addition, the British architecture firm Foster + Partners recently presented a proposal for 3D printing buildings on the moon.
Read more: Can 3D printers also help with residential building extensions?












